SEAL Image 600-C Instruction Manual

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www.Fisher.com
Fisherr ED and EAD easy-et Valves
CL125 through CL600
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 2.................................
Specifications 2...............................
Educational Services 3...........................
Installation 3..................................
Maintenance 4.................................
Packing Lubrication 5..........................
Packing Maintenance 5.........................
Replacing Packing 6........................
Trim Maintenance 10..........................
Disassembly 10............................
Lapping Metal Seats 11.....................
Valve Plug Maintenance 12..................
Assembly 13..............................
Retrofit: Installing C-seal Trim 13................
Replacement of Installed C-seal Trim 15...........
Trim Removal (C-seal Constructions) 15.......
Lapping Metal Seats (C-seal Constructions) 19..
Remachining Metal Seats
(C-seal Constructions) 19.................
Trim Replacement (C-seal Constructions) 19...
ENVIRO-SEALt Bellows Seal Bonnet 20...........
Replacing a Plain or Extension Bonnet with an
ENVIRO-SEAL Bellows Seal Bonnet
(Stem/Bellows Assembly) 20..............
Replacement of an Installed ENVIRO-SEAL
Bellows Seal Bonnet
(Stem/Bellows Assembly) 23..............
Figure 1. Fisher ED Valve with 667 Actuator
W1916-2
Purging the ENVIRO-SEAL
Bellows Seal Bonnet 24...................
Parts Ordering 24...............................
Parts Kits 25...................................
Parts List 28...................................
Introduction
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for NPS 1 through 8 Fisher ED valves,
andNPS1through6EADvalves,throughCL600ratings.Refertoseparatemanualsforinstructionscoveringthe
actuator and accessories.
Do not install, operate, or maintain ED or EAD valves without being fully trained and qualified in valve, actuator, and
accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to
carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you
have any questions about these instructions, contact your Emerson Process Management sales office before
proceeding.
Instruction Manual
D100390X012
ED Valve
October 2014
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - CL125 through CL600

www.Fisher.comFisherr ED and EAD easy-et ValvesCL125 through CL600ContentsIntroduction 1...Scope of Manual 1...

Page 2 - Specifications

Instruction ManualD100390X012ED ValveOctober 201410Figure 5. Graphite Ribbon/Filament Packing for Plain or Extension BonnetsNOTES:0.102 mm (0.004 INCH

Page 3 - Installation

Instruction ManualD100390X012ED ValveOctober 201411Table 4. Recommended Torque for Packing Flange NutsVALVE STEM DIAMETERPRESSURE RATINGGRAPHITE TYPE

Page 4 - Maintenance

Instruction ManualD100390X012ED ValveOctober 201412Valve Plug M aintenanceExcept where indicated, key numbers in this section are referenced in figure

Page 5 - Packing Maintenance

Instruction ManualD100390X012ED ValveOctober 201413necessarytoalignthepinholeinthestemwithoneoftheholesintheadaptor.Securetheadaptortothestemwithanewp

Page 6 - Replacing Packing

Instruction ManualD100390X012ED ValveOctober 201414CAUTIONTo avoid leakage when the valve is returned to service, use appropriate methods and material

Page 7

Instruction ManualD100390X012ED ValveOctober 2014155. Using an appropriate tool such as a center punch, stake the threads on top of the plug in one pl

Page 8

Instruction ManualD100390X012ED ValveOctober 201416FOR VALVEPLUGSFITTINGPORT SIZE(Inches)DIMENSIONS, mm(See Drawing Below)Part Number(To OrderA Tool)A

Page 9

Instruction ManualD100390X012ED ValveOctober 201417Figure 8. Installing the C-seal Plug Seal Using the Installation T oolNOTE:PRESS INSTALLATION TOOL

Page 10 - Trim Maintenance

Instruction ManualD100390X012ED ValveOctober 201418Figure 10. Lower (Valve Plug to Seat Ring) and Upper (C-seal Plug Seal to Cage) Seating SurfacesC-s

Page 11 - Lapping Metal Seats

Instruction ManualD100390X012ED ValveOctober 2014195. After removing the piston ring(s), locate the 1/4-inch diameter hole in the groove. In a retaine

Page 12 - Valve Plug M aintenance

Instruction ManualD100390X012ED ValveOctober 20142Table 1. SpecificationsEnd Connection StylesCast Iron ValvesFlanged: CL125 flat-face or 250 raised-f

Page 13 - Assembly

Instruction ManualD100390X012ED ValveOctober 2014204. Apply a suitable high-temperature lubricant to the threads on the plug. Then, place the C-seal r

Page 14 - Instruction Manual

Instruction ManualD100390X012ED ValveOctober 201421NoteThe ENVIRO-SEAL stem/bellows assembly has a one-piece stem.6. To attach the valve plug to the s

Page 15

Instruction ManualD100390X012ED ValveOctober 201422Figure 12. PTFE Packing Arrangement for Use in ENVIRO-SEAL Bellows Seal BonnetsUPPER WIPER(KEY 12)M

Page 16

Instruction ManualD100390X012ED ValveOctober 201423Replacement of an Installed ENVIRO-SEAL Bellows Seal Bonnet (Stem/Bellows Assembly)1. Remove the ac

Page 17

Instruction ManualD100390X012ED ValveOctober 2014244. If the valve plug and adaptor are not in good condition and must be replaced, the valve plug/ada

Page 18

Instruction ManualD100390X012ED ValveOctober 201425Parts KitsNoteKits do not apply to N10276, N08020, or N04400 trims.Gasket KitsGasket Kits (includes

Page 19

Instruction ManualD100390X012ED ValveOctober 201426Figure 14. Typical HIGH-SEAL Graphite ULFPacking System39B4153-A1. FIND NUMBER 219 NOTREQUIRED WITH

Page 20 - (Stem/Bellows Assembly)

Instruction ManualD100390X012ED ValveOctober 201427ENVIRO-SEAL Packing Retrofit KitsRetrofit kits include parts to convert valves with existing standa

Page 21

Instruction ManualD100390X012ED ValveOctober 201428Parts ListNotePart numbers are shown for recommended spares only. For partnumbers not shown, contac

Page 22

Instruction ManualD100390X012ED ValveOctober 201429Key Description Part Number(3/8-inch) stem 32B4224X032NPS 1-1/2 valve w/ 9.5 mm (3/8-inch)stem 32B4

Page 23

Instruction ManualD100390X012ED ValveOctober 20143Educational ServicesFor information on available courses for Fisher ED and EAD valves, as well as a

Page 24 - Parts Ordering

Instruction ManualD100390X012ED ValveOctober 201430Figure 18. Typical BonnetsAPPLY LUBE020130A9425-ACU3911-C42B3947-AENVIRO-SEALBELLOWS SEAL BONNETSTY

Page 25 - Parts Kits

Instruction ManualD100390X012ED ValveOctober 201431Keys 6*, 7*, 8, and 10 Packing Box PartsDESCRIPTIONKEYNO.STEM DIAMETER, mm (INCHES)9.5 (3/8) 12.7 (

Page 26

Instruction ManualD100390X012ED ValveOctober 201432Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Style 1 Extension BonnetVALVE SIZE, NPSSTEMDIA

Page 27

Instruction ManualD100390X012ED ValveOctober 201433Key 2* Valve Plug (Multiple Piston Rings) for Class IV Shutoff (Fisher ED Only)VALVE SIZE,NPSSTEM D

Page 28 - Parts List

Instruction ManualD100390X012ED ValveOctober 201434Key 3* Whisper Trim I Cage, 17-4PH stainless steel (H900)VALVE SIZE, NPSPART NUMBERED EAD1, 1-1/4,

Page 29 - C-seal Trim (figure 6)

Instruction ManualD100390X012ED ValveOctober 201435Key 7* Fisher ED Valve P lug Stem, 316 Stainless Steel (not for Whisper Trim III cage)VALVESIZE, NP

Page 30

Instruction ManualD100390X012ED ValveOctober 201436Key 9* Seat Ring (not for Whisper Trim III cage)VALVE SIZE, NPS416 STAINLESS STEEL(HARDENED)316 STA

Page 31

Instruction ManualD100390X012ED ValveOctober 201437C-seal Parts for Fisher ED Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*)VALVESIZEPORTDIATRAVELTRIMSTEMDI

Page 32

Instruction ManualD100390X012ED ValveOctober 201438C-seal Parts for Fisher ED Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*) (continued)VALVESIZEPORTDIATRAV

Page 33

Instruction ManualD100390X012ED ValveOctober 201439Keys 10*, 11*, 12*, 13*, 14*, 20*, 27*, and 51* Gaskets and ShimsValve Size, NPSStandard Trim CageW

Page 34

Instruction ManualD100390X012ED ValveOctober 20144general, if post weld heat treating is to be performed, all trim parts should be removed. Contact yo

Page 35

Instruction ManualD100390X012ED ValveOctober 201440Figure19.StandardNPS1through6FisherEDandEADValvesFLOW DIRECTIONWHISPER TRIMSTD TRIMCAVITROL TRIMFUL

Page 36

Instruction ManualD100390X012ED ValveOctober 201441Figure 20. Whisper Trim III DetailwithOptionalDrainPlugE1124Figure 21. NPS 8 Fisher ED Valve with G

Page 37

Instruction ManualD100390X012ED ValveOctober 201442Figure 22. Fisher ED Valve Assembly with WhisperFlo Cage and Optional Drain PlugE1125

Page 38

Instruction ManualD100390X012ED ValveOctober 201443Figure 23. NPS 8 Fisher ED Valve Assembly with WhisperFlo Cage and Optional Drain PlugE1123

Page 39

Instruction ManualD100390X012ED ValveOctober 201444Figure 24. Gasket Set Detail with Optional Drain PlugRESTRICTED-TRIM DETAIL16A1943-A30A9542-FFULL-C

Page 40

Instruction ManualD100390X012ED ValveOctober 20145D Use bypass valves or completely shut off the process to isolate the valve from process pressure. R

Page 41

Instruction ManualD100390X012ED ValveOctober 20146Figure 2. Lubricator and Lubricator/Isolating Valve (optional)LUBRICATORLUBRICATOR/ISOLATING VALVE10

Page 42

Instruction ManualD100390X012ED ValveOctober 20147Figure 3. PTFE V-Ring Packing Arrangements for Plain or Extension BonnetsUPPER WIPER(KEY 12)PACKINGF

Page 43

Instruction ManualD100390X012ED ValveOctober 201483. Loosen the packing flange nuts (key 5, figure 18) so that the packing is not tight on the valve s

Page 44

Instruction ManualD100390X012ED ValveOctober 20149Figure 4. PTFE/Composition Packing Arrangements for Plain or Extension BonnetsUPPER WIPER(KEY 12)PAC

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